A Cut Above the Rest: Advantages of Waterjets

With over a century of experience in the world of metal fabrication, we’re always looking for equipment and products that embody industrial innovation and provide cutting-edge solutions to complex challenges. One of those challenges will always be the search for more efficient, precise, and versatile cutting methods. That’s why today we’re focusing on waterjet technology.

We recently set up a custom waterjet table for one of our customers right here in Maryland, and it's been fantastic to see the impact this technology has on streamlining their operations. Understanding advanced cutting technologies like waterjets is crucial, so this post explores their impressive capabilities, benefits, and our top recommendations.

Waterjets are cutting tools that use a high-velocity jet of water, sometimes mixed with abrasive particles, to cut a wide variety of materials. There are two main types of waterjets: pure waterjets, ideal for softer materials like rubber and foam, and abrasive waterjets, which can cut through harder materials such as metals and stone. These options offer a versatile cutting solution across many applications!

The principle behind a waterjet involves generating a high-pressure stream of water, which can reach pressures up to 60,000 psi. This stream is then focused through a very small nozzle to achieve precise cutting. In abrasive waterjets, an additional abrasive is mixed with the water, enhancing the cutting power. The combination of high-speed water and abrasive particles allows the jet to slice through materials cleanly and with great accuracy.

Waterjet technology finds applications in a variety of industries due to its precision and versatility. In the aerospace sector, it's used for cutting and shaping components like titanium bodies and intricate engine parts. The automotive industry benefits from waterjet cutting for manufacturing interior panels and insulation with high accuracy. Additionally, waterjets are utilized in the art and design fields to create complex artworks in materials such as metal, glass, and stone. The construction industry also employs this technology for cutting materials like stone and tile for architectural designs, allowing for detailed and precise work.

The possibilities are endless, spanning across different sectors, because one of the key advantages of waterjet cutting is its ability to make precise cuts without damaging the material structure. Thanks to its cold cutting method, waterjets do not create any heat-affected zones! They can seamlessly cut through plastics, metals, composites, and even glass, regardless of its thickness, making them incredibly versatile for manufacturing a diverse range of products. Additionally, waterjet cutting is an environmentally friendly option; it produces no hazardous waste and reduces scrap material by allowing for very tight nesting of parts.

When compared to laser and plasma cutting, waterjets offer unique advantages. Unlike laser cutting, which can struggle with thicker or more reflective materials, waterjets can manage any material without risk of reflection or heat damage. Plasma cutting, while powerful, often results in heat-affected zones, which are a non-issue with waterjet cutting.

​While waterjets can sometimes be a more costly initial investment, their versatility and material integrity preservation justify the expense!

Considering all of the options for waterjets on the market, we recommend Wardjet above all. They’ve been in the business since 1995 and they’re known for their commitment to innovation and quality. They offer a wide array of waterjet cutting systems, each designed to meet specific industrial needs, with over 20 different models of waterjets, including both standard and large format machines. Plus, they offer completely customized options if none of those work for you.

They also take pride in their American-made promise- their machines are not just assembled but fully manufactured in the USA with incredibly high standards of craftsmanship. Additionally, WardJet is part of AAG Tailored Cutting Solutions, having joined forces with AAG and AXYZ CNC Routers to enhance its technical support network and expand its product offerings globally. This partnership has enabled WardJet to further its mission of providing innovative and customized cutting solutions to a diverse range of industries!

Here are a few key things to consider when picking your waterjet system:

Material & Thickness

 Assess the types of materials you intend to cut, as well as their thickness. Waterjets excel in cutting a wide range of materials from metals to composites, ensuring clean cuts without thermal distortion.​

Cutting Precision

Depending on your application, the required precision can vary. Waterjets are renowned for their ability to produce extremely accurate cuts, which is vital for intricate designs and tight tolerances.

Production Volume

Your expected production volume should influence the size and power of the waterjet. Higher-powered machines can handle larger volumes and thicker materials more efficiently.

Operational Costs

While waterjets can be more costly upfront, their ability to cut nearly any material and reduce waste can lead to significant savings in the long run. Consider the operational costs, including maintenance and the price of consumables like abrasives.

Custom Features & Accessories

Wardjet offers customizable options that can enhance the functionality of their waterjets. Features like multi-axis cutting heads, advanced software, and automated material handling systems can significantly boost efficiency and ease of use.

Waterjet technology stands out as a superior cutting solution across various industries, offering unmatched precision, versatility, and environmental benefits. A waterjet table can help your company control as much of your supply chain as possible, ensuring product quality you can proudly stand by. As the demand for quality and precision continues to rise, equipping your business with the right cutting technology is essential

See how cutting-edge waterjet technology can elevate your production capabilities by reaching out to our team today! We just recently installed a fully custom Wardjet table for one of our local Maryland customers and we loved to see firsthand how this tech transformed their workflow.

Together we can find the right cutting tool for your business- just fill out the form below to get started- together let’s tailor a waterjet solution that propels your production into the future!