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Don't Wait for Failure: Proactive Machine Maintenance Tips!

10/13/2025

0 Comments

 
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Your welding machines are the heart of your shop's operation, enduring high heat, electrical load, and continuous mechanical stress, day after day. Over time, even the best equipment starts to show wear, with a loose connection here, a clogged vent there.  If left unchecked, minor issues can escalate into costly breakdowns, and when your shop's machines stop, everything comes to a halt. Production halts, deadlines pass, and frustration builds as your team scrambles for repairs.

If you're waiting until an issue arises before taking action when it comes to maintenance, then it’s already too late! Preventive maintenance is your first line of defense. By regularly inspecting, cleaning, and servicing your machines, you not only prevent costly downtime but also extend the lifespan of your investment. Reactive maintenance almost always costs more. Emergency repair labor, rush-ordered parts, and lost productivity can quickly add up.
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Proactive care isn’t just about keeping your machines running; it’s about protecting your time, your budget, and your shop's reputation! So let's talk about the steps you can take to end up with fewer surprises, steadier performance, and a safer, more productive work environment.
Spot the warning signs early
Most machines show symptoms before they break down completely, and recognizing these red flags can help you catch issues while they’re still small:
  • Inconsistent arc/power fluctuations: Possible electrical or internal connection problems
  • Unusual noises or vibration: Indicates worn bearings, loose components, or failing fans
  • Overheating during normal use: May suggest airflow blockages or insulation issues
  • Declining weld quality: Erratic voltage, dirty contact tips, or internal power issues
  • Burnt smell or smoke: Shut it down! It may be a potential short circuit or insulation damage
  • Frequent resets or downtime: A clear sign your equipment is nearing failure
  • Error codes or warning lights: These built-in diagnostics are there for a good reason, so don't ignore them like you ignore your check engine light
Addressing these issues early can protect your welders, prevent catastrophic damage, and keep production running smoothly.
Building a Maintenance Routine
The best maintenance plan is consistent and trackable. Here are a few simple ways to build proactive habits into your workflow:
  1. Maintenance Logs: Use these to track inspection dates, part replacements, and performance notes.
  2. Regular Service Checks: Aim for daily operator checks, weekly visual inspections, and quarterly professional service.
  3. Clean & Ventilated: In short, keep the shop clean. Dust, debris, and blocked airways are silent equipment killers.
  4. Partner with Experts: Certified repair technicians, like the ones at Earlbeck,  have the diagnostic tools and experience to detect issues early and keep your fleet performing at its best.
When to Call in the Experts
If your team has done the basics like cleaned vents, replaced worn parts, checked cables, and problems persist, it’s time to call a professional!

       + Persistent Power Instability
       + Overheating
       + Recurring Error Codes
       + Any sign of smoke
       = Stop Production Immediately!

Continuing to operate a failing welding machine is never a good idea. You risk damaging your valuable machine even further or, worse, creating an unsafe work environment for you and your team.

Professional welding machine repair services like Earlbeck provides, not only diagnose the root cause but recalibrate and test your machine to ensure it’s operating safely and efficiently!

Don’t Wait for Failure Stay Ahead with Earlbeck
At Earlbeck, we don’t just fix welding machines — we keep your entire operation running. Whether your machine needs in-shop attention or on-site repair, our team is ready to get you back in business fast. As an authorized warranty repair center for Miller, Hobart, ESAB, Fronius, Lincoln, Magnatech, and Hypertherm, our factory-trained technicians provide expert diagnostics and reliable repairs that meet OEM standards.
If you’ve got a machine down, give us a call. We’ll troubleshoot the issue, handle the repair, and make sure your equipment is performing like new — so you can stay focused on the work that matters.
Don’t wait for failure to strike. Fill out the form below to schedule a repair, calibration, or service with Earlbeck today. Your uptime, weld quality, and peace of mind are worth it!
Machine maintenance or repair Inquiry
submit your inquiry!
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How Much Money does a Welder Make?

9/1/2025

9 Comments

 
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If you are interested in a career in welding, you may be curious to know, how much money can a welder make? One of the greatest career advantages is that welding does not require a college degree. This enables welding students to complete their training much quicker than a traditional higher education, as well as cut down on tuition costs. You can be ready to enter the job market and earn money much quicker than your counter-parts that pursue a 4 year college degree.
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In an article published by the Wall Street Journal, The $140,000-A-Year Welding Job, James Hagerty wrote "The risks of a mismatch between costly university degrees and job opportunities have become clearer in recent years". Anthony Carnevale, director of the Center on Education and the Workforce at Georgetown University, said "Nearly a third of people aged 22 through 26 with a Bachelor of Arts degree either don’t have a job or are working at one that doesn’t require a university degree. The numbers are similar for young people with vocational degrees, but those lower-cost degrees don’t typically lead to heavy debts." Most employers are looking to hire a certified welder which can be obtained after under a year of schooling.

On average, a entry level welder can expect to make about $37,000/year, while an experienced  welder can earn $75,000
​

The national median salary for welding jobs is $5,600/year*
​

This number can vary greatly depending on the industry and location.  Many skilled trade programs have been eliminated in schools which has made it increasingly difficult for employers to find welders, which has driven pay scale upwards. According to the 2025 AWS projected figures, about 157,000 welders are on track to retire, and 320,500 NEW welders will be needed by 2029.

​You could help to fill that need the industry is calling for! Let Earlbeck help you learn the skills to achieve the salary you want- with new classes starting every month, and night class options available, we make it easy to fit into your schedule! Reach out today! 
*Data from the American Welding Society projections 2025
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9 Comments

Your Career, Your Terms: Trade School VS College

8/13/2025

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With college tuition climbing into six figures and student-loan debt at an all-time high, many prospective students are asking: “Is trade school better than college?” and “What’s the real difference between trade school and college?” For those drawn to hands-on work and looking for strong earning potential without years of debt, a career in the welding industry is an appealing alternative!

When comparing the cost of trade school vs. college, the numbers speak for themselves. Today, we're comparing one of our welding packages to a four-year bachelor's degree to demonstrate how our classes can equip you with the necessary skills at a fraction of the cost, all within just a few months!

At Earlbeck, we make welding training affordable, flexible, and tailored to your goals. Choose the classes, processes, or certifications you want, with daytime or evening options for busy schedules. Finish in as little as three to eight months, and save more with our value-packed class packages.
 
EARLBECK'S CLASS PACKAGE*
4 YEAR BACHELORS DEGREE*
Length + Time to Start Earning
3-8 Months
4 Years
Cost
$5,460
$138,000
Avg Debt
None if you play your cards right! There are lots scholarships and grant funded programs that let you to get welder training from Earlbeck at a free or reduced rate! 
$33,500
Job Market Demand
High and growing nationwide
Varies by degree field 
*Class Package Deal: Fundamentals/ Blueprint/ ​Intermediate Stick,​ MIG / or TIG
*Figures based on:  U.S. Department of Education, National Center for Education Statistics, IPEDS, Fall 2022, Institutional Characteristics component (provisional data) & Integrated Postsecondary Education Data System (IPEDS), Spring 2002 through Spring 2011 and Winter 2011-12 through Winter 2020-21,
College can be a great choice for some, but it isn’t the only path to success. Welding offers a faster, more affordable, and equally rewarding alternative for those who enjoy hands-on work, seek financial stability, and want a career that is always in demand.

If you're interested in pursuing a career in welding, the Earlbeck Technical Center is ready to help you get started. Your future could be just a few months away! 
WHAT you get with Earlbeck’s class package deal
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​This class is designed to provide the necessary knowledge and skills for an entry-level welder. Oxy-Fuel, Gas Tungsten Arc (TIG), Gas Metal Arc (MIG), and Shielded Metal Arc (Stick) processes are taught with 60% theory and 40% hands-on practice. Additional lectures are given on basic metallurgy, welding codes, nondestructive examination, and welding symbols for a well-rounded understanding of welding.

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 ​For all students aiming to enter the welding workforce, we recommend taking our Welding Blueprint course concurrently with Fundamentals of Welding. This course offers a review of measurements, lines, and views, before progressing on to symbols and structural shapes. It also covers basic joints, special welds, tolerances, and more, setting you up for success in the field!

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OUTCOME:
Stick:
AWS D1.1  Certification
TIG: AWS D17.1  Certification
MIG: GMAW AWS D9.1 + FCAW AWS D1.1  Certification
This course is designed to advance the student’s skills and material prep in whichever process they decide.

For MIG, emphasis will be placed on welding fillet and groove welds in carbon steel in all positions, geared towards Structural Welding Code vertical and overhead tests. 
​
For TIG, emphasis will be placed on welding flat, horizontal, and vertical fillet welds and flat groove welds in carbon steel, stainless steel, and aluminum, geared towards AWS D17.1 Fusion Welding for Aerospace Application.
For S
tick, emphasis will be placed on welding of fillet and groove welds in carbon steel using E7018 electrodes in all positions- geared towards Structural Welding Code vertical and overhead tests.

 Mastering these skills makes you job-ready right out of the gate and opens doors in virtually every industry. Completing our whole class package earns you the credentials and AWS certifications that demonstrate both your hands-on skills and your welding knowledge. 
ENROLL TODAY!
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Interested in becoming a welder?
​

You could be rising the ranks in industries such as structural & fabrication welding, pipefitting & industrial maintenance, robotic welding & advanced manufacturing, automotive & aerospace, artisan fabrication & repair work, and much more!

We've helped thousands of welders achieve their goals in our 100+ years in business, and you could be part of that lineage. Enroll in our Welding Package Deal today to save time and money, and start earning quickly!
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What is the Job Outlook for Welders?

7/23/2025

34 Comments

 
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More than 50% of all man-made products require welding. Many different industries employ welders so there are a huge variety of jobs available. Skilled welders will have a unique opportunity to have a career that can be shaped around their interests because of the high demand for skilled workers. 
Stick Welding
​Welding is used in:
  • military applications
  • aircraft and aerospace applications
  • building construction
  • automotive industry
  • shipbuilding industry
  • boiler industry
  • job shops
  • and more!
AWSThe welding industry will face a shortage of about 320,500 welders by 2029, according to the American Welding Society. There will be 80,000 average welding jobs that will need to be filled annually between 2025-2029! This is due to industry growth and anticipated attrition of 157,000+ welders due to retirement. The coming wave of retirements will leave the US with a great deficit in skilled welders in the work force.  . Manufacturing has grown faster than the rest of the U.S. economy since the recession.  In a recent article from Bloomberg business, Gardner Carrick, was quoted saying, "For 20 years we stopped feeding young people into the trades, and now we’re scrambling to catch up". Because of this great welder shortage, welding will certainly a viable career choice for years to come with many job opportunities for those entering the field. 
Source: 
https://weldingworkforcedata.com/​
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 The field of welding offers a diverse range of jobs that combine trade skills with technology.

Welding is both an art and a science, from basic fabrication to advanced robotics. It's a great option for those who enjoy working with their hands and value a sense of community. The skills you'll acquire as a welder are also portable and can lead to rewarding careers in various industries.

Ranging from Shipfitter, Welding Research Scientist, or Pipeliner to Technical Sales, Welder Fabricator, Boilermaker, or Welding Engineer. Or perhaps you’d rather be a Welding Supervisor, Ironworker, or Welding Technician? Still not doing it for you? How about being an Underwater Welder, Pipefitter, Welding Inspector, Robotic Welding Technician, or Welding Educator?

There are so many different paths to success as a welder- let Earlbeck help you learn the skills to land your perfect career! Fill out the form below to learn more about our welding classes!
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34 Comments

Welding Smart: A Comprehensive Safety Guide

6/13/2025

0 Comments

 
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June is National Safety Month, an important time to reflect on and reinforce safety practices! Since welding involves inherent risks like exposure to intense UV radiation, infrared light, and flying debris, safety concerns are a top priority in our industry. Fire hazards and health risks from weld fumes add to the complexity of maintaining a safe work environment.  

S
o let's talk safety- regular training and adherence to protocols are important for preventing accidents and promoting a culture of safety in the workplace. Today we're covering essential personal protective equipment (PPE), proper ventilation, proactive safety measures like the development of a comprehensive shop safety plan, proper cylinder handling, and more! ​
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Our current favorites are:
-Lincoln Electric's Viking 1740
- Lincoln Electric's Viking 3350 ADV Series

Welding helmets

Welding helmets are important for protecting against sparks, spatters, and intense light. There are tons of options out there but you first have to decide: passive or auto-darkening. Passive helmets have a dark-tinted lens that remains dark the whole time- so in order to inspect your weld, you have to flip the helmet up. While auto- darkening helmets adjust based on the welding process, offering better visibility and safety. Comfort and proper fit are crucial to prevent eye strain and other physical injuries. A well-designed helmet can be a game-changer for your comfort and safety. 

Respiratory protection

Protecting against weld fumes is vital for a welder’s health. Some shops have large ventilation systems or they may use ventilation hoods, fume extractors, or down draft tables to combat this issue. But for individual safety on the go, a PAPR or a SAR is a good option for keeping the air you breathe nice and clean.

​Recent advancements in these technologies have improved safety and comfort, with features like better airflow distribution and customizable air delivery.

No matter what option you choose, investing in proper respiratory protection is essential.
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Our current favorites are:
- Optrel's  Swiss Air PAPR 
​
- Spartan Air's Custom Solutions
- ACE Industrial's Fume Extractors 
​- MicroAir's Clean Air Booth or Extreme DownDraft Table 

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Our top choices are:
- Black Stallion's 7oz FR shirts 
​- Tillman's Top Grade Goatskin, Pigskin, or Cow Hide gloves

Additional PPE

In addition to helmets and respirators, flame-resistant clothing helps shield the skin from burns. Another important barrier is sturdy footwear, like steel toed boots, which protect against falling objects and sparks. Gloves are a must have too to prevent burns- the right pair of gloves should provide protection while still allowing for dexterity when welding. And lastly, ear protection, such as earplugs, are also recommended to prevent hearing loss from prolonged exposure to high noise levels.

Make sure your fit check includes full-body protection! 
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Safe Work Environment
​

Maintaining a clean and clutter-free work area prevents accidents and enhances safety. Good lighting is essential for clear visibility of the welding task, reducing the risk of errors and injuries. Making a point of regularly inspecting your work environment and removing any hazards ensures a safe and efficient workspace.
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Electrical Safety

Inspecting welding equipment and cables for damage before use is crucial to prevent electrical accidents. Using insulated tools and wearing rubber-soled shoes reduce the risk of electric shock. Adhering to electrical safety protocols and conducting regular equipment maintenance sets you up to produce good work while saying safe!
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Fire Precautions

Knowing the location and proper use of fire extinguishers is crucial in a welding shop. Regular maintenance and inspection of fire extinguishers are required to ensure they are in working condition. Combining this precaution with a well-practiced emergency action plan, enhance the overall safety of the workplace.
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Conducting regular safety audits and walk-throughs with local emergency services can identify potential hazards and improve emergency response. Developing an effective emergency action plan based on this is incredibly important for any welding shop. According to OSHA, the plan must include procedures for reporting emergencies, evacuations, and accounting for all employees. It should also outline the duties of employees performing rescue or medical duties and designate contacts for more information. It's important to regularly update your emergency plan to reflect any changes made to your shop layout. It's also just as important to routinely conduct drills to be sure that all employees are ready for emergencies. Ongoing training and practice are essential to reinforce safety protocols and ensure readiness!
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Cylinder Inspection: Carefully examine the cylinder for any signs of damage, corrosion, or leakage. Do not use compromised cylinders!

Proper Storage: Choose a well-ventilated area, away from direct sunlight, heat sources, flammable materials, and electrical equipment. Always store cylinders upright and secure them with chains or supports to prevent tipping hazards. Never roll, drag, or slide cylinders, even over short distances.
​
Slowly Open Valves: Slowly and gradually open the valve to prevent abrupt pressure surges that could lead to equipment damage or injuries. Fully open the valve only when you're prepared to use the gas.
Valve Protection & Handling: Keep the valve protective cap in place when the cylinder is not in use, and never attempt to lift a cylinder by its valve protection cap! Use proper hand protection, such as gloves and avoid using tools to force or tighten the valve. After using a cylinder, make certain to close the valve tightly. Turn the valve until it stops, but avoid overtightening.

No Grease or Oil: Never apply grease, oil, or any other lubricants to cylinder valves or fittings. These substances can react with certain gases and potentially trigger a fire or explosion. 

No Tampering: In the event of a faulty or damaged cylinder valve, never repair or modify it yourself. Notify your gas supplier!

No Adapters: Each gas has a specific cylinder valve outlet connection. Mismatching these connections can result in hazardous reactions and contamination.
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Baltimore, MD

​​Welding Supply & Gas Showroom
Welder Training & Testing Center (through AACC and CCBC)
​
8204 Pulaski Hwy
Baltimore, MD 21237

Hours: Mon- Fri 7:30 AM - 5PM
Phone: (410) 687-8400
Fax: (410) 687-1394

AACC Clauson Center for Innovation and Skilled Trades

​Welder Training & Testing Center at AACC Campus
101 College Parkway
Arnold, MD 21012

​Phone: (410) 687-8400
​

Beltsville, MD

Welding Supply & Gas Showroom
10792 Tucker St
Beltsville, MD 20705
​
Hours: Mon-Fri  7:30AM - 4:30PM
Phone: (301) 937-8884
​Fax: (301) 937-1811

York, PA

​Welding Supply & Gas Showroom
Welder Training & Testing Center through Johnson College 
95 Aberdeen Rd
York, PA 17406
​
Hours: Mon-Fri  7:30AM - 4:30PM
Phone: (717) 916-6611
​Fax: (717) 764-1281

Scranton, PA

Welding Supply & Gas Showroom
4961 Birney Ave
Scranton, PA 18507

Hours: Mon-Fri 7:30AM - 5:00PM
Phone: (570) 457-8954
Scranton, PA at Johnson College
​Welder Training & Testing Center at Johnson College Campus
3427 N Main Ave
Scranton, PA 18508

​Phone: (410) 687-8400
ABOUT US 
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*Training Compliance Notice
Pennsylvania:
All welding courses offered in Pennsylvania are Johnson College Continuing Education programs delivered at Earlbeck’s York, PA facility under Johnson College’s licensure and academic oversight. Johnson College manages registration, tuition, refunds, and student records for Pennsylvania programs.

Maryland:
In Maryland, welding classes are offered to the public through Earlbeck’s instructional partnerships with Anne Arundel Community College (AACC) and Community College of Baltimore County (CCBC). These programs are administered through the respective colleges, which oversee enrollment, academic standards, and student records.

Intermediate and Advanced welding classes offered through our college partnerships include certification testing as part of the course. Students must pass all required tests in accordance with AWS and ASME code standards to earn welder certification.
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