From Downtime to Uptime: The Benefits of In-House Bore Welding

When it comes to maintaining heavy machinery, time is money. The longer a machine is out of commission, the more it costs in lost productivity. One common issue faced by industries like construction, mining, and heavy equipment repair is the wear and tear of bores used for tool attachments. Sending equipment out for bore repairs is costly and time-consuming, but with the right tools, these repairs can be done in-house, saving you time AND money.

That’s where Bore Repair Systems, Inc. comes in. Since 1995, they’ve been providing innovative bore welding and line boring machines that help companies extend the life of their equipment in-house, while increasing operational efficiency at the same time. Their lineup includes a range of high-performance bore repair solutions, from compact manual models to fully automatic systems, making it easier than ever for businesses to handle their own repairs.

Today we're talking about two of their BoreWelder models, the BOA-408i Auto BoreWelder and the BOA-M1 Auto & Manual BoreWelder, giving you the rundown on their capabilities and benefits!

Investing in a bore welding system from Bore Repair Systems, Inc. offers several advantages over outsourcing repairs:

1. Cost Savings- Cut down on repair fees and downtime by bringing repairs in-house.

2. Faster Turnaround- Waiting for a third-party service means you're on their schedule. With in-house bore repair you can get your equipment up and running faster to keep your projects on track.

3. Equipment Longevity- Routine bore maintenance can extend the lifespan of heavy machinery, preventing costly replacements.

If you need a fully automated solution for bore repair, the BOA-408i is a powerhouse. A popular choice when it comes to most heavy equipment bore repair jobs, this system is designed for high precision and efficiency, simplifying bore welding and ensuring consistent, high-quality welds. This is their long running top-seller for a good reason!

BOA-408i FEATURES & BENEFITS:

• Durable construction for long-term use in industrial environments.
• Multiple package options, ranging from basic internal bore welding to the fully loaded package with all the upgrades available including long stroke, auto-skip, face welding, outside diameter welding and even a BOA-M1 compact bore weld drive head and gun assembly.

• Simple set-up and use. Speeds up repairs at a reasonable price while reducing repair time and costs when compared to outsourcing.
• Easily integrates into existing shop setups- all of the BOA-408i systems work with standard MIG equipment and are available with an interface kit to work with ANY brand boring bar system!

For shops looking for a cost-effective yet powerful bore welding solution, the BOA-M1 offers a compact, versatile option.

Its ultra-small design makes it perfect for jobs where space is tight, while still delivering excellent repairs. With the ability to operate either manually with the hand-fed wheel or fully automatic with a standard drill or stepper drive kit, this bore welding system is perfect for any job!

BOA-M1 FEATURES & BENEFITS:

• Compact design allows access to tight, hard-to-reach areas- clocking in at just under 11” long, the welder drive and spindle assembly will fit nearly anywhere!
• Capable of reaching bores ~24” away from the mounting location, and bores 48" apart from one another when mounted between bores.

Vertical Divider

• Operates manually with a hand-feed wheel but can be operated automatically with a basic hand drill or with an add-on stepper drive kit.
• Ideal for startups or businesses looking for a budget-friendly bore welding solution.
• Delivers professional-grade repairs with a tiny shop footprint

Bore Repair Systems, Inc. has built a reputation for reliability, durability, and performance. Their products are widely used by construction companies, Caterpillar repair shops, and other heavy equipment repair facilities looking for a better way to restore bores. Plus, they offer free training for their entire product line, ensuring customers get the most out of their equipment.
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So whether you’re looking for a compact, manual bore welder or a fully automatic system, Bore Repair Systems, Inc. has a solution that can help streamline your repair process and save money.

Need help choosing the right bore welding system? Fill out the form below to download the full brochure and to contact our team to discuss your needs. We'll help you find the perfect fit for your shop or business. Let us help you make bore repairs faster, easier, and more cost-effective!