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Fronius iWave 300-500 Multi-Process

12/1/2023

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Discover the ultimate welding solution that leaves no room for disappointment – the Fronius iWave Multi-Process package. Unlike most multi-process machines that compromise on certain processes, Fronius has seamlessly integrated their top-tier MIG welding machine, the TPSi, with the high-performing iWave TIG machine. This powerhouse combination offers unparalleled flexibility and capability with MIG and TIG features. Get the benefits of a single system that covers every welding process, from TIG and MIG to Stick, while also future-proofing your operations for Industry 4.0! It's time to configure your ideal setup and elevate your welding capabilities to new heights!
Your solution for today, tomorrow, and beyond! Designed to master welding challenges with intuitive precision, flexibility, and unwavering clarity. 

One power source for all welding processes with no compromises on quality!
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Unlock the full spectrum of welding possibilities by seamlessly combining the iWave 300i, 400i, or 500i with the Multiprocess PRO option. Whether your project demands TIG, MIG, or Stick solutions, this innovative approach offers the freedom to unleash your welding potential.

You even have the option of professional manual metal arc welding, complete with all the advantages of cellulose electrode welding. 

​What sets this apart from conventional multiprocess systems is the inclusion of not only
 advanced TIG functions but also access to every process variant within the realm of MIG welding. Think CMT, PMC, and LSC! Easily tailor your welding experience precisely to your requirements with Fronius's amazing modular welding packages. Let's learn more about what the iWave can do!

CMT- Cold Metal Transfer

CMT (Cold Metal Transfer) process sets itself apart from traditional MIG/MAG welding with its remarkably low heat input and consistently stable arc. CMT lets users join diverse materials, such as steel and aluminum, with ease! The advanced digital process control regulates and maintains a  low current and ensuring spatter-free material transfer. The arc length is detected and adjusted mechanically so it remains stable, no matter the workpiece surface or how fast you weld. This versatility allows CMT to be used anywhere and everywhere, and in every position!

CMT welding is great for joining steel and aluminium and it also produces virtually spatter-free brazing of hot-galvanised and electrolytically galvanised sheets with a welding wire made from a copper-silicon alloy. Experience minimal distortion of the galvanised sheet and light-gauge welding of aluminium sheets- the low heat input eliminates the need for pool support. You can also achieve impressive results when welding stainless steels and magnesium.

PMC- Pulse Mutli Control 

PMC (Pulse Multi Control) process ​elevates the pulsed arc and its stabilizers to new levels. This refined process is distinguished by meticulously controlled, low-spatter droplet detachment. PMC also produces a robust and steady arc, providing impeccable control over the weld pool. Avoid imperfections and ensure consistently reproducible and stable results! Optimized welding for vertical-up seams allows for TIG-like seam rippling, at 40% faster speed, all without the need for an oscillating motion. Plus, PMC considerably reduces the consumption of wearing parts and components, saving you money on your bottom line. 

PMC is ideal for narrow welds with a small opening angle or jobs that require high speeds and high penetration. See improved results particularly for small gaps, fillet welds, and root passes!

LSC- Low Spatter Control

LSC (Low Spatter Control) process is a modified dip transfer arc with extremely high arc stability. Achieve top-notch weld seams with minimal spattering and an enhanced deposition rate, even in an intermediate and spray arc. The foundation of the LSC process lies in the short circuit occurring at a low current level, leading to a gentle re-ignition and a stable welding process. The remarkable performance of the TPS/i plays a crucial role, swiftly recognizing the process phases during the short circuit and responding accordingly. You can achieve outstanding results in conjunction with the penetration stabilizer, especially in a spray arc.

LSC offers big advantages for manual applications- see high weld seam quality with up to 75% less spatter! It’s also idea for root pass welding without weld-pool support, or welding in the downward position or overhead position. Less reworking, less cleaning, less filler material consumption, and less reject welds means less stress and less money wasted!
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First, place your order for the OPT/i Multiprocess PRO hardware option. Second, expand your modular welding system by integrating essential MIG hardware components, including an external wire feeder, welding torches, and more. Finally, customize your welding experience by selecting the MIG Welding Packages that best suit your needs! With this seamless process, you'll be equipped to tackle a wide range of welding challenges with precision and efficiency.
The Fronius iWave Multi-Process package is the ultimate welding solution, ensuring a comprehensive welding experience. With seamless process switching, space-efficient design, and compatibility with all Fronius welding process variants, the Multiprocess PRO stands as a testament to innovation in welding technology!
Versatility at Your Fingertips
Enjoy the flexibility of adding any OPT/i or Welding Package to tailor your welding experience. Unlock the full potential of your system by incorporating a variety of options and welding packages to meet your specific needs.
Maximize your workspace
​The efficient design means minimal space requirements. The OPT/i Multiprocess PRO consolidates all welding processes into one power source, streamlining your setup for enhanced efficiency and convenience.
Seamless process switching
Experience a hassle-free workflow with no changeover necessary. Switch between welding processes effortlessly at the touch of a button. Connect TIG and MIG/MAG welding torches simultaneously, allowing for seamless transitions and increased productivity!
Adaptable to All Voltages
Eliminate the hassle of dealing with different power sources. The OPT/i Multiprocess PRO is designed to work seamlessly with all mains voltages, providing a single system solution for the entire voltage range from 200-600 V
*applicable to multi voltage models only
Perfect Harmony of Compatibility
100% compatibility with Fronius welding process variants. This system supports TIG, MIG/MAG (Standard, Pulse, PMC, LSC, and CMT), and MMA, offering a comprehensive solution that aligns perfectly with all your welding needs. Embrace the versatility and compatibility that set the OPT/i Multiprocess PRO apart in the world of welding technology.

Now is the time to revolutionize your welding operations. Discover a seamless welding solution that leaves no room for disappointment! Take the next step in enhancing your welding capabilities by downloading the brochure or reaching out today for more info! 
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  • Products & Services
    • Welding & Cutting Equipment >
      • THEO Laser Welding >
        • Request Your Demo
      • Fronius Welding Products
    • Free Welding Productivity Analysis
    • Welder Rentals & Repairs
    • Weld Engineering
    • Machine Tools
    • Welding & Cutting Automation >
      • CN-Seamless
      • APT MOD-WELD Cobots
  • Gases
    • Free Gas Application Analysis
    • Industrial & Welding Gases
    • Medical Gases
    • Bulk & Microbulk Gas
    • PurityPlus Specialty Gases
    • Cannabis Gases
  • Welder Training
    • Program Overview >
      • Fundamentals of Welding
      • Blueprint
      • Intermediate Welding >
        • Intermediate Stick
        • Intermediate TIG
        • Intermediate MIG
      • Advanced Welding >
        • Advanced Stick
        • Advanced TIG
        • Advanced MIG
      • Welding Basics
      • Custom Classes & Open Practice Time
    • Pricing & Class Schedule
    • How to Register
    • Tour Our Facility
    • Why Earlbeck Technical Center
    • On Site Training
    • Frequently Asked Questions >
      • Are student loans, financial aid, or scholarships available?
      • How long does it take to complete the program?
      • What should I bring for my first day of class?
      • Where can I find information about weather related closures or delays?
      • Do you offer job placement?
      • How Much Money does a Welder Make?
      • What is the Job Outlook for Welders?
  • Weld Testing
    • Welder Certification
    • Schedule Your Test
    • Send In Weld Testing
    • AWS D1.1 Send in Test Kits
    • Frequently Asked Questions >
      • How much does a welding certification cost?
      • How do I become qualified for bridge work?
      • Does a Welding Certification Expire?
      • What is an ATF Test?
      • What Welding Certification Do I Need?
      • Why Should I Become a Certified Welder?
  • Welding 101 Blog
  • Locations & Contacts
    • Baltimore, MD
    • Beltsville, MD
    • York, PA
    • Scranton, PA
    • Southern MD Welding School
    • Scranton PA Welding School
    • Arnold MD Welding School
  • More...
    • Why Earlbeck >
      • Testimonials
      • Fabrication Company Case Study
    • History
    • Photo Gallery
    • Resources
    • Our Policies