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Hypertherm’s Powermax SYNC: What’s it all About?

9/30/2022

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Spending over 10 years in development, the technology in the new Hypertherm Powermax SYNC will change the way you work and cut.

With simpler operation, smarter systems, and the same quality you know and love from a Hypertherm unit, here’s everything you need to know about this cutting-edge plasma cutter.

What's New?

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HYPERTHERM CARTRIDGE READER APP

​You can now download an app directly to your phone that shows you the productivity, cutting statistics, and end-of-life information for each individual consumable. The app is called Hypertherm Cartridge Reader and is available for any smartphone. Now you can access cartridge data right from the palm of your hand!

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SINGLE-PIECE CARTRIDGE CONSUMABLE
​
Instead of the traditional five-piece stack-up, the Hypertherm Powermax SYNC has a simple one-piece consumable allowing you to maximize your time getting the job done. The single-piece cartridges are available in Hand, Mechanized, Gouging, and Flush Cut processes. All are color-coded for easy identification. No more wasting time changing your cartridges!

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SmartSYNC™ TORCHES
​

Using Radio Frequency Identification (RFID) technology, the SmartSYNC
™ torches automatically set up the correct amperage and operating mode to eliminate setup errors and ensure a consistent and reliable torch. With this feature, you no longer have to return to the power supply to make these adjustments. 

What about the traditional systems?

The traditional Powermax 65, 85, and 105’s are no longer in production and are not available for purchase. All production has shifted to the new SYNC units. But have no fear, if you already have a unit and want to use the SYNC consumables, there is an adapter you can purchase to access the current systems. ​

How does it compare?

While comparing this system to its older companions, there are obvious additions and upgrades to note. Features include the automated process setup, a safety lock feature, and the single-piece cartridge consumable. Take a look at the chart below to see all comparisons. 
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Is it worth it?

​If you want to spend less time changing consumables and more time cutting, the Hypertherm Powermax SYNC is a great investment. With the Hypertherm Cartlidge Reader App, you’ll be able to maximize the life of your cartridges by seeing cutting statistics and end-of-life detection. Your business production will thrive with Hypertherm Powermax SYNC.
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Scranton, PA 18508

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*Training Compliance Notice
Pennsylvania:
All welding courses offered in Pennsylvania are Johnson College Continuing Education programs delivered at Earlbeck’s York, PA facility under Johnson College’s licensure and academic oversight. Johnson College manages registration, tuition, refunds, and student records for Pennsylvania programs.


Maryland:
In Maryland, welding classes are offered to the public through Earlbeck’s instructional partnerships with Anne Arundel Community College (AACC) and Community College of Baltimore County (CCBC). These programs are administered through the respective colleges, which oversee enrollment, academic standards, and student records.

Intermediate and Advanced welding classes offered through our college partnerships include certification testing as part of the course. Students must pass all required tests in accordance with AWS and ASME code standards to earn welder certification.
  • Products & Services
    • Free Welding Productivity Analysis
    • Welding & Cutting Equipment >
      • THEO Laser Welding >
        • Request Your Demo
      • Fronius Welding Products
    • Welding & Cutting Automation >
      • CN-Seamless Portable CNC >
        • Request Your Demo
      • APT MOD-WELD Cobots >
        • Request Your Demo
    • Weld Engineering
    • Welder Rentals & Repairs
    • Machine Tools
  • Gases
    • Free Gas Application Analysis
    • Industrial & Welding Gases
    • Medical Gases
    • Bulk & Microbulk Gas
    • PurityPlus Specialty Gases
    • Cannabis Gases
  • Welder Training
    • Program Overview >
      • Fundamentals of Welding
      • Blueprint
      • Intermediate Welding >
        • Intermediate Stick
        • Intermediate TIG
        • Intermediate MIG
      • Advanced Welding >
        • Advanced Stick
        • Advanced TIG
        • Advanced MIG
      • Welding Basics >
        • Welding Basics Gift Voucher
      • Custom Classes & Open Practice Time
    • Pricing and Class Schedule
    • Financial Aid & Scholarships
    • How to Register
    • Tour Our Facility
    • On Site Training
    • Job Placement & Careers >
      • Job Opportunities
      • What is the Job Outlook for Welders?
      • What Are My Potential Career Options?
      • How Much Money does a Welder Make?
    • Frequently Asked Questions >
      • Why Earlbeck Technical Center
      • How long does it take to complete the program?
      • What should I bring for my first day of class?
      • Where can I find information about weather related closures or delays?
  • Weld Testing
    • Welder Certification
    • Schedule Your Test
    • Send In Weld Testing
    • AWS D1.1 Send in Test Kits
    • Frequently Asked Questions >
      • How much does a welding certification cost?
      • How do I become qualified for bridge work?
      • What is an ATF Test?
      • What Welding Certification Do I Need?
      • Why Should I Become a Certified Welder?
  • Welding 101 Blog
  • Locations & Contacts
    • Baltimore, MD
    • Beltsville, MD
    • York, PA
    • Scranton, PA
    • Scranton PA Welding School
  • More...
    • Why Earlbeck >
      • Testimonials
    • History
    • Photo Gallery
    • Resources
    • Our Policies