The HyperFill twin-wire solution, by Lincoln Electric, was developed to revolutionize heavy fabrication productivity. Designed for semiautomatic and robotic applications, HyperFill redefines high deposition welding, which allows you to make larger welds, faster and more easily. With its innovative twin-wire design, HyperFill allows for deposition rates above 18 lbs. /hr. (24+ lbs. /hr. robotically) without compromising weld quality or operator ease-of-use.
HyperFill In Pipe Industry HyperFill is an industry changing twin wire welding process that provides significantly higher pipe welding productivity with the simplicity that any pipe welder can learn to use. The HyperFill process runs off of the latest generation Power Wave or PIPEFAB machine. The root pass is completed with STT and fill and cap passes with HyperFill. The use of HyperFill in 1G-Rotated process piping applications has been proven to show dramatic increases in diameter inches per day production. HyperFill Requirements HyperFill is a patented and licensed twin-wire solution that is designed to perform specifically with select Lincoln Electric welding wire. To access this licensed solution, activation is required through the Lincoln Electric REVEAL Activation Platform. 
HyperFill Benefits
Get more done in a fraction of the time with higher deposition rates. With single pass welds, you can achieve the same size and length weld with faster travel speeds. For multiple pass welds, you can make less passes and travel faster to make the same size/length weld compared to single wire processes. Hyperfill is also less prone to undercut and other internal discontinuities due to the wider arc cone which provides a more robust weld penetration profile. There is also reduced fume generation, with the same look and feel as a typical single wire process running at a much lower deposition rate for the welder so the technology is easy to adopt. And it's simple:
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