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Unlock New Production Speeds | Lincoln's Hyperfill Twin wire welding Process

3/17/2023

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The HyperFill twin-wire solution, by Lincoln Electric, was developed to revolutionize heavy fabrication productivity. Designed for semiautomatic and robotic applications, HyperFill redefines high deposition welding, which allows you to make larger welds, faster and more easily. With its innovative twin-wire design, HyperFill allows for deposition rates above 18 lbs. /hr. (24+ lbs. /hr. robotically) without compromising weld quality or operator ease-of-use.
 
HyperFill In Pipe Industry
HyperFill is an industry changing twin wire welding process that provides significantly higher pipe welding productivity with the simplicity that any pipe welder can learn to use. The HyperFill process runs off of the latest generation Power Wave or PIPEFAB machine. The root pass is completed with STT and fill and cap passes with HyperFill. The use of HyperFill in 1G-Rotated process piping applications has been proven to show dramatic increases in diameter inches per day production.

HyperFill Requirements
HyperFill is a patented and licensed twin-wire solution that is designed to perform specifically with select Lincoln Electric welding wire. To access this licensed solution, activation is required through the Lincoln Electric REVEAL Activation Platform.

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HyperFill Benefits
Get more done in a fraction of the time with higher deposition rates. With single pass welds, you can achieve the same size and length weld with faster travel speeds. For multiple pass welds, you can make less passes and travel faster to make the same size/length weld compared to single wire processes. 

Hyperfill is also less prone to undercut and other internal discontinuities due to the wider arc cone which provides a more robust weld penetration profile.  There is also reduced fume generation, with the same look and feel as a typical single wire process running at a much lower deposition rate for the welder so the technology is easy to adopt. 

And it's simple:
  • Single power source
  •  Single feeder
  •  Single gun liner
  •  Single contact tip
  •  Single watercooler
  •  Single electrical arc

    Ready to see it for yourself?

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The Shape of Success | Ercolina TB80 Tube & Pipe Bending Machine

3/10/2023

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If you are in manufacturing, you understand that ensuring consistency and quality in your operations is key to achieving business objectives. The right tools and technology can help make this happen, providing productivity, accuracy and repeatability. The Ercolina TB80 Tube & Pipe Bending Machine offers these benefits and more—making it the ideal solution for your needs.

This customizable bending machine with a 3" tube capacity and advanced control capabilities will revolutionize your operations—so much so that you won’t believe the difference it makes. It can also convert to a mandrel bender with accessories. Keep reading to learn more about its shape-bending abilities, expandable tools packages and dependable design features that provide reliability even under intense production demands.

Ercolina tube benders and machines guarantee quality bends in a variety of sizes, shapes and materials – ranging from large diameter pipe, tubes, squares, rectangular, solids, and other profiles.
Get ahead with Ercolina's affordable pipe-bending solutions that will improve your product finish while enhancing profits along the way.

Key Features

  • Ideal for producing consistent quality bends in large pipe, tube, squares, solids and other profiles with auto tune
  • Quick-change tooling system with multiple radii available 
  • Digital display of bend angle and bend speed 
  • Bend any angle to 180° with independent material springback and speed compensation for each bend 
  • Touch screen control icon menu for easy access to auto and manual operating modes
  • Foot pedal control of bend and return functions 
  • Swing away counterbending die vise for easy material handling 
  • Counterbending die vise position monitored electronically for accuracy and repeatability 
  • Heavy-duty steel gear case, right or left bend capable 
  • No hydraulic components for quiet operation 
  • Mandrel ready with optional accessory 
  • Two axis positioning table for multiple and sequential bends available on special request 
  • On screen machine diagnostics 
  • Individual tooling available

TB80 Top Bender Capabilities

Material Type
Maximum Diameter
Maximum Wall Thickness
Pipe
2.500 pipe
SCH 40 Grade A A53
Mild Steel Tube
3.000
.120
Stainless Steel
2.500 pipe
SCH 10
Round Solids
1.500
NA
Square Tube
2.500 x 2.500
.125
Ercolina offers a professional series of tube and pipe benders, from 2" all the way to 6" tube capacities.  Regardless of your application, the possibilities of using tube & pipe bending machines in the production line are endless and can be used to produce stunning results. If you're interested in learning more about how profile bending can help your business or what model would be the best fit for your business, contact us below - we'd love to discuss it further!

    Learn more about ercolina tube benders

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Hypertherm's Trade-In Program

3/6/2023

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Are you ready to upgrade to a new Hypertherm Powermax system or retrofit torch?  Now it's even easier!

Earn up to $1,115 in trade-in credit by trading in your old plasma machine or torch, regardless of the condition or value of your trade in equipment.

Offer Qualifications:

  • To qualify for a system trade-in, the credit must be applied to a purchase of a Powermax plasma system.
 
  • To qualify for a torch trade-in, the credit must be applied to a purchase of a RT80 retrofit torch, or Duramax MRT, HRT, or HRTs.

Powermax System or Retrofit Torch
Credit Amount
Powermax30 XP
$220.00
Powermax30 AIR
$275.00
Powermax45 XP
$310.00
Powermax65 SYNC
$470.00
Powermax85 SYNC
$620.00
Powermax105 SYNC
$800.00
Powermax125
$1,170.00
RT80 Torch
$80.00
Duramax MRT Torch (machine)
$85.00
Duramax HRT Torch (hand)
$85.00
Duramax HRTs Torch (15" hand)
$85.00
Contact Earlbeck Gases & Technologies for more details (customerservice@earlbeck.com) or fill out the contact form below.

    Hypertherm trade in

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Blaze Your Own Trail: Break Away from the Engine Driven Welder with Earlbeck's Pioneer Packs

3/1/2023

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Do you want more flexibility and versatility while working on a job site? ​Are you tired of being tethered to an engine driven welder? Look no further than Earlbeck's Pioneer Packs.

Our Pioneer Packs offer a solution to the limitations of traditional engine driven welders. By separating the welder and generator, we are able to offer a comparable package at a lower cost which is customizable to your application, while reducing possible downtime and repair costs.

Equipped with professional grade Honda powered generators made by Winco, paired with Fronius welding equipment, you can take your project further by allowing you to run up to 2 power sources at once. This means that you can have the power you need, when you need it, without being tied down by a bulky engine driven welder.

In addition to being customizable and reliable, our Pioneer Packs are also versatile. With generator power when you need it, you can operate welding equipment up to 300' away from input power. This gives you the freedom to work in remote locations or on large projects without worrying about access to power.

On a jobsite that has power you can use?  No need to burn fuel or run hundred of feet of lead from your rig.  Just unplug one of the Fronius power sources from the Winco generator and take advantage of the jobsite power.

So why settle for the limitations of an engine driven welder when you can blaze your own trail with Earlbeck's Pioneer Packs? Contact us today to learn more about how our innovative solution can take your welding projects to new heights.

Patent pending

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    Learn more about the earlbeck pioneer pack

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How to Select the Correct Mode of Gas Supply

2/25/2023

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When it comes to industrial gas, you have many storage options. Finding the right method for your use is key: cylinders, cradles, dewars, micro-bulk and bulk all have their own unique benefits. But no matter how much gas you're looking for, there’s always optimal solutions out there that will keep operations running smoothly so businesses can maximize productivity without breaking the bank.

With so many options to pick from, how do you know what's right for your business? Many companies start out basing their selection based on their current utilization but its common to out-grow your supply as your business evolves. Companies should be careful to not base their current gas supply on yesterday's needs.

There are key indicators that show when a company needs a new supply mode. These include:
  • needing frequent deliveries (typically more than once a week)
  • questionable reliability like run outs which can shut down production
  • excessive cylinder handling  for change outs 

It is often helpful to get suppliers involved when determining which mode of supply will be best for your business, as they can offer helpful advice and expertise. They will be able to help identify your pain points and determine a plan to resolve them with solutions such as increased supply through utilizing cradles, micro-bulk or bulk systems or adding telemetry monitoring systems. When making a change to your gas supply process, be sure to factor in costs associated with the transition process and the time needed for a transition.

Consider these four questions when determining which mode of gas supply will be best for your business: where will my business be in two years? Five years? What effect will this have quality of products and impact of labor? What are long-term costs? Are there quality or efficiency impacts to supplying that can be quantified? 

Choosing the proper mode of supply for your industrial gas can lead to increased efficiencies and safety, and decreased cost and aggravation. And don't forget that Earlbeck Gases will conduct a complimentary analysis of your gas use and application to help you increase your bottom line by optimizing your processes.


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Cylinder Safety Posters from Earlbeck and the compressed gas Association

2/17/2023

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Compressed gases are a vital part of many industrial processes and must be handled with extreme caution. Ensuring the safety and proper handling of compressed gases is essential for preventing potentially catastrophic accidents. The Compressed Gas Association; CGA,offers a series of free safety posters to help new industry employees and end users safely interact with compressed gas products.

Download the posters above and with this information in hand, you’ll be able to create a safer work environment for your employees and prevent accidents from happening.
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Why Welding is the Best Career (for People Who Enjoy Fire)

1/13/2023

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​If you're the type of person who enjoys playing with fire, then welding might just be the career choice for you! It's a hot profession that offers plenty of opportunities to get your hands dirty. Let's take a look at some of the reasons why welding is an awesome career path. 

It’s Hot Work—Literally! 
Welders get to work with high temperatures and lots of sparks. What could be more fun than working with fire? Plus, it's like getting paid to do something that most people only do on weekends. So if you want to make a living out of playing with fire, this is definitely the job for you. Who doesn't want that kind of excitement in their job? (Just be sure to follow all safety protocols when doing so!) 

It Offers Financial Security 
Ok so welding isn't just about having fun—it also pays well. According to the Bureau of Labor Statistics, welders earned a median salary of $47,010 in 2021. That's significantly higher than the national median income! And because welding jobs are always in demand, there's no shortage of opportunities for experienced welders looking for stable employment. 

It Opens Doors To Other Career Paths 
Welding can open up doors to other career paths in related industries such as engineering and  management in a fabrication shop. With welding experience under your belt, you'll have a leg up when applying for these jobs since they often require knowledge and understanding of welding techniques and processes. Plus, if you ever decide that welding isn't right for you, there are plenty of other career paths out there that will benefit from your skillset!  

It's Flexible
Welders can work in many different types of environments including factories, construction sites, automotive shops, and more. With so many options available, it’s easy to find a job that fits your lifestyle and schedule. 

If you're looking for an exciting career opportunity that pays well and offers plenty of potential for advancement, welding might just be the perfect fit. Not only is it hot work (literally!), but it also provides financial security and opens doors to other related fields as well. So why not give welding a try today? You might just find that it’s one of the best decisions you ever made!

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How Kistler U 500 Welding Positioners Help Increase Productivity

1/3/2023

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If you are looking for a way to increase your weld shop’s productivity, then the Kistler U 500 welding positioner is an excellent solution. The U 500 is a pipe rotator used for clamping, rotating, and tilting pipes with round profiles and is designed to accommodate large and heavy parts. It also features adjustable speed, tilt, and roll controls that allow you to quickly and precisely place your workpiece in any desired welding position. Let's explore further how this product can help increase productivity in your weld shop. 

Welding Positioner Basics
W
elding positioners are tools used to hold and rotate a workpiece to the desired orientation while welding. They are commonly used in applications requiring precision such as aerospace, automotive, and process piping. They allow welders to precisely adjust the position of a workpiece, so that it can be accurately welded in place. Positioners provide greater control over the welding process, allowing welders to make precise adjustments that may otherwise be impossible. This can help reduce the risk of errors and increase welding accuracy, efficiency, and quality control. Additionally, positioners often allow for faster welds since they provide easier access to workpieces than traditional manual methods. This can save time and money in a manufacturing environment.

Kistler U 500 
The Kistler U 500 welding positioner can be used for pipes with elbows, tee pieces, or other offset loads with a maximum load capacity of up to 2200 lbs horizontally, and 1100 lbs vertically. Achieve quick and accurate alignment with no need for a chuck, clamping shoe, or any other attachments. A wide variety of pipes can be clamped and the infinitely variable rotary speed is not affected by the size of the pipe because of it's separate drive unit. There are no interruptions while welding thanks to the separate foot control for speed and direction adjustment. Line up your object just how you imagined it -- all without sweat or hassle.

Why We Love It
Unlike a standard table-top positioner, the U500 has accessories that allow you to do so much more. Check out the accessories below to see why this is our positioner of choice. 
By being able to precisely adjust the angle and rotation of the workpiece, you can keep your welds consistent from one part to the next. This saves time and money by eliminating rework due to misaligned parts or inaccurate welds. Additionally, using welding positioners also improves safety by reducing operator fatigue due to extended periods of awkward body positioning during a job.

If you're looking for ways to improve your fabrication process-investing in a quality welding positioner is an excellent place to start! T
he result is increased efficiency and safety along with higher quality welds that help ensure customer satisfaction with every job completed in your shop!

    rEADY TO lEARN mORE?

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Destructive Weld Testing

1/3/2023

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Machinery, automobiles, aircraft, and office/residential buildings all require welding to help society function with safety and ease. While many activities have a margin for error, welding is not one of them. Just imagine the devastating consequences of poor welding on a nuclear power plant!
Thankfully, the welding industry has various means to test the strength of welds before they are used in production. There are destructive tests which involve physically destroying a completed weld to assess its infrastructure; and non-destructive tests, which check for defects and discontinuities without causing damage to the part.
Understanding the different testing methods and what each evaluates gives your quality control team options for ensuring your weld is fit for service. Whether used for failure analysis, welder performance qualification, or sample or research inspections, destructive weld tests detect crack initiation and other defects before it's too late. ​
Fillet Weld Break Test
​

As its name suggests, fillet weld break tests involve breaking a fillet weld that is fused on only one side. The test is most often conducted on a 6 to 12-inch section.
 
The break (destruction) occurs by using a press to apply weight to the unwelded side until the weld fails. The sample is then examined for flaws.

This test is typically used to check for the following defects:
 
·      Slag inclusions
·      Internal porosity
·      Lack of fusion
·      Linear fusion defects
 
Because it reveals discontinuities within the length of the weld, the fillet weld break test is the way to go to determine the EXTENT of a weld’s defects.
Guided Bend Test
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Once again, this test keeps to its name. A welding specimen is bent to a predetermined radius along a wraparound bend test jig or another test machine. Welders can conduct both face and root bend tests using this method, using side bends to assess thicker sections.

Guided bend tests are particularly adept at assessing:

·      Ductility
·      The soundness of welded joints
·      Linear fusion defects

This is also the most commonly used assessment in welder performance qualification tests.

Macro Etch Testing

Macro etch testing is a highly successful test that removes small samples from the welded joint. The samples are polished at their cross sections before a mild acid mixture (which varies depending upon the base material) is used to etch the joint. The etching, with particular focus on the fusion line, provides insights into the internal structure of the weld.

Characteristics that this test appraises are:

·      Fusion (or lack thereof)
·      Penetration depth
·      Cracking and inclusions
·      Internal porosity

To understand the OVERALL weld-length quality of production welds at the cross-section, use the macro etch testing method. 
Traverse Tension Test

The traverse tension test is used to evaluate a welded joint’s tensile properties. The test is conducted by exerting pulling forces on specimens until the joint fails. Welders then divide the maximum load required during testing by the cross-sectional area to read the units of tension per cross-sectional area.

Because tensile properties of welds (which involve ductility and soundness) are vitally important to manufacturing designs, this test is one of the most crucial to the industry.
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Teach to the Test?

In many industries, the concept of “teaching to the test” is generally frowned upon. The thought is that teaching skills exclusively to achieve certain test scores restricts a student’s capacity for creativity and real-world scenarios. However, when it comes to welding, meeting the criteria of the welding code for your application can mean the difference between life and death for customers. 

From its pervasive role in everything from transportation and housing to tools and technology, welding is an integral part of modern society. It is the welding industry’s responsibility to ensure that welded products maintain the integrity to perform their intended tasks.

If you need destructive or non-destructive weld testing, give the Earlbeck Technical Center team a call at (410) 687-8400 and we will help you select and implement the correct test for your product's service. 

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BUY RED, SAVE GREEN FROM LINCOLN ELECTRIC!

12/30/2022

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Square Wave TIG 200 (K5126-1) - $600 Rebate
• POWER MIG 140MP (K4498-1), POWER MIG 140MP TIG One-Pak
(K4499-1) - $100.00 Rebate
• POWER MIG 210 MP (K3963-1), POWER MIG 210 MP Aluminum
One-Pak (K4195-1) and POWER MIG 210 MP TIG One- Pak (K4195-2) -
$500 Rebate
• POWER MIG 180C (K2473-2) - $750 Rebate
• POWER MIG 180 Dual (K3018-2) - $750 Rebate
• POWER MIG 256 (K3068-1), POWER MIG 256 (230/460/575/1/60)
(K3068-2) and POWER MIG 256 One-Pak (K3069-1) - $700 Rebate
• Ranger 225 (K2857-1) - $700 Rebate

Claims must be submitted within 30 days of purchase.
Please allow 1 to 2 weeks after approval for receipt of your end user rebate.
This rebate cannot be combined with any other offers.
End user rebate will only be paid or sent to the individual person or company named on the original invoice for the qualified welder.
Individuals may not redeem end user rebates on purchases made by or on behalf of the individual’s employer.

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Baltimore, MD

​8204 Pulaski Hwy
Baltimore, MD 21237

​
Welding Supply & Gas Showroom
Hours: Mon- Fri 7:30 AM - 5PM
Phone: (410) 687-8400
Fax: (410) 687-1394

Welder Training & Testing Center
Phone: (410) 687-8400

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Beltsville, MD

10792 Tucker St
Beltsville, MD 20705
​
Welding Supply & Gas Showroom
Hours: Mon-Fri  7:30AM - 4:30PM
Phone: (301) 937-8884
​Fax: (301) 937-1811

The College of Southern Maryland's Center for Trades and Energy  Training 
6170 Hughesville Station Place
​Hughesville, MD 20637

​
Welder Training & Testing Center
​Phone: (410) 687-8400

York, PA

​95 Aberdeen Rd
York, PA 17406

Welding Supply & Gas Showroom
Hours: Mon-Fri  7:30AM - 4:30PM
Phone: (717) 916-6611
​Fax: (717) 764-1281

Welder Training & Testing Center
​
Phone: (410) 687-8400

AACC Clauson Center for Innovation and Skilled Trades

101 College Parkway
Arnold, MD 21012

​Welder Training & Testing Center
​Phone: (410) 687-8400
​

Scranton, PA

4961 Birney Ave
Scranton, PA 18507

Welding Supply & Gas Showroom
Hours: Mon-Fri 7:30AM - 5:00PM
Phone: (570) 457-8954

Scranton, PA at Johnson College
3427 N Main Ave
Scranton, PA 18508

​
Welder Training & Testing Center
​Phone: (410) 687-8400

  • Products & Services
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  • Weld Testing
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    • Frequently Asked Questions >
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  • Locations & Contacts
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